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Meets or exceeds the following ASTM requirements:
ASTM C 140 | ASTM C 67 | ASTM C 33 | ASTM C 150 | ASTM C 979

MSDS information available upon request.



1 5/8" Thick Specifications

Technical Specification – Cobble Systems Pavers with Integrated Nylon Grid Backing and
Epoxy Grout

A. MATERIALS

  1. The contractor shall furnish and install Cobble Systems pavers as specified. The cobble paver design shall be Straight, Fan, Fan Start/End, Quarter Circle or Half Circle as manufactured by Cobble Systems, Inc. 100 W. Livingston Street, Orlando, FL, 32801. The pavers shall be Charcoal, Rustic Red, Sand or Terracotta color, granite and cement mix according to design #MH 730. Integral grid backing design of nylon and rubber according to design #NL Pi 452. Epoxy grout # US P3227.

B. MATERIALS

  1. A 6" base course of soil cement or paving fines, graded for large stones.

  2. Cobble Systems paver Mats: concrete and granite mold designed mats rising from a strong open grid integral to the stones. Units will be shipped pre assembled and on a pallet. Standard colors are Charcoal, Rustic Red, Sand or Terracotta.

  3. Cobble Systems Epoxy Grout: a user friendly, water cleanable (soap and water), 100% solids epoxy grout. Used for grouting Cobble Systems patented stone mats. It is supplied in prepackaged kits containing resin, hardener, and special silica sand.

C. INSTALLATION

  1. Inspection: Examine subgrade and base course installed conditions. Do not start Cobbles System installation until unsatisfactory conditions are corrected. Check for poor drainage, improperly compacted trenches, debris, and improper gradients. Installation constitutes acceptance of existing conditions and responsibility for satisfactory performance. If existing conditions are found unsatisfactory, contact Project Manager for resolution.

  2. Place base course of soil cement or paving fines over prepared subbase compacting base course for a level foundation.

  3. Install the Cobble Systems mats by placing stones up. Borders should be installed first to insure proper design layout. To install continuous mats remove half stones at ends using pruning type sheers (Fiskar's Soft Grip Multi-Snip # 7925). Stones should be cut using a stone splitter. Stones should be compacted using a vibrating plate and compacting the bottom of the stones at least 3/8" into the subbase. Once design is fully installed clean off excess debris and dirt with an air blower. Joints should be free of leaves and debris. Base shall be free of standing water. Mix epoxy with mixing machine following manufacturer's instructions for proper mixing. In small sections use a squeegee (Etore #61018-24) to work grout between stones. This squeegee process will remove the majority of the grout off the stones. To clean any remaining grout from stones allow minimal curing (time duration based on climate conditions) then sweep with push broom (Harper Brush # 7224a ).

If you have any questions regarding this specification, please call 703.349.1965 for more details.

3/4" Thick Specifications

Technical Specification – Cobble Systems Pavers with Integrated Nylon Grid Backing and
Epoxy Grout

A. MATERIALS

  1. The contractor shall furnish and install Cobble Systems pavers as specified. The cobble paver design shall be Straight as manufactured by Cobble Systems, Inc. 100 W. Livingston Street, Orlando, Fl 32801. The pavers shall be Charcoal, Rustic Red, Sand or Terracotta color, granite and cement mix according to design #MH 730. Integral grid backing design of nylon and rubber according to design #NL Pi 452. Epoxy grout #US P3227.

B. MATERIALS

  1. A base course of concrete.

  2. Cobble Systems paver Mats: concrete and granite mold designed mats rising from a strong open grid integral to the stones. Units will be shipped pre assembled and on a pallet. Standard colors are Charcoal, Rustic Red, Sand or Terracotta.

  3. Cobble Systems Epoxy Grout: a user friendly, water cleanable (soap and water), 100% solids epoxy grout. Used for grouting Cobble Systems patented stone mats. It is supplied in prepackaged kits containing resin, hardener, and special silica sand.

C. INSTALLATION

  1. Inspection: Examine base course installed conditions. Do not start Cobbles System installation until unsatisfactory conditions are corrected. Check for poor drainage, improperly compacted trenches, debris, and improper gradients. Installation constitutes acceptance of existing conditions and responsibility for satisfactory performance. If existing conditions are found unsatisfactory, contact Project Manager for resolution.

  2. Install using proper thin set mortar as conditions warrant.

  3. Install the Cobble Systems mats by placing stones up. Borders should be installed first to insure proper design layout. To install continuous mats remove half stones at ends using pruning sheers (Fiskar's Soft Grip Multi-Snip # 7925). Stones should be cut using a stone splitter. Once design is fully installed clean off excess debris and dirt with an air blower. Joints should be free of leaves and debris. Base shall be free of standing water. Mix epoxy with mixing machine following manufacturers instructions for proper mixing. In small sections use a squeegee (Etore # 61018-24) to work grout between stones. This squeegee process will remove the majority of the grout off the stones. To clean any remaining grout from stones allow minimal curing (time duration based on climate conditions) then sweep with push broom
    (Harper Brush # 7224a ).

If you have any questions regarding this specification, please call 703.349.1965 for more details or
E-mail sales@midatlanticdirect.com




Pattern
Dimensions
(in cm)
Square Ft. (& Square Meters)
Approx. Weight LBS (& KG)
Patterns
Per Pallet
SP-01
48”x16”x15/8” (120 x 40 x 4)
5 sq ft.
0.5 m2
70 lbs
32 kg
30
FS-01
48”x16”x15/8” (120 x 40 x 4)
5 sq ft.
0.5 m2
70 lbs
32 kg
30
FS-01
start/end
48”x16”x15/8” (120 x 40 x 4)
5 sq ft.
0.5 m2
70 lbs
32 kg
30
HC-01
48”x24”x15/8” (120 x 60 x 4)
7.5 sq. ft.
0.75 m2
105 lbs 48 kg
16
QC-01
48”x24”x15/8” (120 x 60 x 4)
7.5 sq. ft.
0.75 m2
105 lbs 48 kg
16
TS-01
24”x16”x3/4”(60 x 40 x 2)
2.5 sq. ft.
0.25 m2
18 lbs
8 kg
120



EPOXY GROUT INSTRUCTIONS

CLEAN ALL DEBRIS (LEAVES, TRASH, ETC…) OUT OF GROUT JOINTS BEFORE GROUTING.
DO NOT GROUT IF WATER IS STANDING IN THE GROUT JOINTS.

  1. Lightly spray water on inside of mixer before starting first batch.  (Red Lion “Big Cat”, 3 ½ cubic foot, electric mixer, or equal)  (Larger electric and/or gas mixers may be used for larger batches)

  2. Empty (1) 50 lb. bag of sand into mixer.

  3. Empty 1 container of dark epoxy (Part A) into mixer.

  4. Empty 1 container of light epoxy (Part B) into mixer.

  5. Add 50 ounces of water into mixer by using empty Part B container.  Fill Part B container to the top with water and pour into mixer.

  6. Turn mixer on and run for 5 minutes.

  7. Batches may be doubled, tripled, etc… in mixer if space is available.

  8. Lightly coat wheelbarrow with water and add above mixed grout.

  9. Lightly spray cobblestones and squeegee with water prior to pouring epoxy grout from wheelbarrow.

  10. Use foam squeegee to grout joints using medium pressure to insure coverage.  (Etore, foam squeegee #61018-24)

  11. Gently sweep excess mortar off the top of the stones using the squeegee.  Remove as much sand as possible from the top of the stones with the squeegee.

  12. Let dry.  Cover if rain is predicted within 5 hours. Keep foot traffic off of stones for 5 hours.  Light vehicular traffic can drive on the cobblestones after 24 hours.

Mixer, foam squeegees and brooms are available at your local material supply houses.

If you have any questions regarding this specification, please call 703.349.1965 for more details.



Guarantee

Cobble Systems manufactures premier simulated stone products by utilizing superior materials and admixtures along with high quality control standards. We provide a 20 year guarantee on the structural integrity of our products, including Cobble Systems Silica Epoxy Mortar, but not the installation. Material that is found to be defective beyond normal wearing of the product will be replaced as long as the material was installed according to manufacturers specifications using approved installation techniques. Labor and transportation costs relating to replacement of material are not included. Due to the nature of the product, color variances and efflorescence cannot be guaranteed. This guarantee is not transferable.

 
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